Cable Sizing

Convection in Cable Thermal Analysis

How convection is represented in cable thermal analysis, including Newton cooling, effective conductivity and enclosure correlations.

Updated June 4, 2026

Convection is one of the heat-transfer mechanisms that can affect cable temperature, particularly for cables installed in air, in ventilated spaces or inside enclosures. In cable thermal models it is commonly treated as a boundary condition at a surface.

This article expands the convection part of Cable Thermal Analysis. It is most relevant where cable heat transfer is not dominated by conduction through soil, backfill or solid installation materials.

Newton’s law of cooling

For natural or forced convection in a gas or liquid, Newton’s law of cooling is used:

q=hA(TTa)

For air, a common cable installation medium, the convection heat-transfer coefficient h for air flowing at velocity v can be estimated from:

h=7.371+6.43v0.75

A convection boundary can be represented using a Neumann condition, with q set to the desired convection coefficient and g set to the environmental temperature multiplied by that coefficient.

Convection in enclosed spaces

Convection is a complex heat-transfer topic because it depends on fluid flow, gas properties and surface geometry. For cable sizing, modelling the full fluid-flow behaviour is often impractical. A common simplification is to use an effective thermal conductivity so that the enclosed air can be treated using conduction-style heat transfer.

Enclosed space convection geometry for cable thermal analysis
Enclosed space geometry used when estimating free convection effects.

For an enclosed space, the effective thermal conductivity is:

ke=kNu

The Grashof number for the enclosure is:

Grδ=gβ(T1T2)δ3ν2

The coefficient of thermal expansion and film temperature are given by:

β=1Tf Tf=T1+T22

The film temperature Tf should be expressed in Kelvin, not degrees Celsius.

Experimental results for free convection in an enclosure can be represented by:

Nuδ=C(GrδPr)n(Lδ)m

Air properties

Typical air properties for free-convection calculations are:

Tf, °Cν, 10-5 m2/sPr
01.3430.720
201.5680.708
802.0560.697
1202.5910.689

For other temperatures, use suitable air-property data for the expected film temperature.

Free-convection correlation factors

The coefficients C, n and m are selected from experimental correlation data using the Grashof-Prandtl product. In the original data, δ is the hydrodynamic boundary-layer thickness.

GeometryGrδPrNuδPrL/δCnm
Vertical plate< 2,0001.0
Vertical plate6,000-200,0000.2-211-420.1971/4-1/9
Vertical plate200,000-1.1 x 1070.5-211-420.0731/3-1/9
Horizontal plate< 1,7001.0
Horizontal plate1,700-7,0000.5-20.0590.40
Horizontal plate7,000-3.2 x 1050.2-20.2121/40
Horizontal plate> 3.2 x 1050.5-20.0611/30

Symbols

AArea, m2
gAcceleration due to gravity, m/s2
hConvection heat-transfer coefficient, W/m2.°C
kThermal conductivity, W/m.°C
keEffective thermal conductivity, W/m.°C
T, T1, T2, TaTemperature, K
vAir velocity, m/s
νKinematic viscosity, m2/s
qHeat flow, W
q˙Heat generated per unit volume, W/m3
βCoefficient of thermal expansion
δEnclosure dimension, m
GrGrashof number
NuNusselt number
PrPrandtl number
RaRayleigh number

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