Cable Design

Photovoltaic (PV) Design: Array Voltage, Current and Grid Connection

PV array design overview covering array voltage and current, design correction factors, cable checks and UK G98/G99 grid connection requirements.

Updated June 5, 2026

Photovoltaic (PV) systems convert sunlight directly into electricity using semiconductor PV cells. PV modules are connected into strings and arrays, producing d.c. power that is then converted to a.c. by an inverter for local use or grid export.

This consolidated article brings together the original PV overview, PV design voltage and current note, and PV grid connection note.

Photovoltaic modules convert sunlight into d.c. electrical power.
Photovoltaic modules convert sunlight into d.c. electrical power.

PV array design voltage and current

The design voltage and current for a PV array are needed to select cables, protective devices, isolators, inverters and other system components. The basic inputs are the module open-circuit voltage, short-circuit current, the number of modules in series, and the number of strings in parallel.

1. Module characteristics

PV moduleVoc, VIsc, A
Module 1459
Module 2408

2. Maximum system voltage and current

For a simple array calculation:

  • Vmax = Voc x N, where N is the number of modules in series.
  • Imax = Isc x M, where M is the number of strings in parallel.
PV moduleNMVmax, VImax, A
Module 110345027
Module 29436032

3. Design voltage and current factors

The original note applied IET Code of Practice factors of 1.15 for voltage and 1.25 for current. These factors allow for temperature and operating variation; always verify the current project requirement and applicable code before final design.

PV moduleNMVmax, VImax, ADesign voltage, VDesign current, A
Module 110345027517.533.75
Module 2943603241440

These design values are then used for cable current rating, voltage drop, insulation voltage rating, protective-device selection and inverter input checks.

PV grid connection

Typical PV grid connection from array through inverter, distribution board and meter to the grid.
Typical PV grid connection from array through inverter, distribution board and meter to the grid.

A grid-connected PV system typically includes the following components:

  • PV array: solar modules connected into strings and arrays to produce d.c. electricity.
  • Inverter: converts d.c. electricity from the PV array into a.c. electricity compatible with the installation and grid.
  • AC distribution board: distributes inverter output to local loads and the grid connection point.
  • Meter: measures electricity generated, exported, and, where applicable, imported.
  • Grid: the public distribution network to which surplus generation may be exported.

UK grid connection compliance

In the UK, PV systems connected in parallel with the public distribution network are generally governed by the Energy Networks Association Engineering Recommendations G98 and G99. Requirements should always be confirmed with the relevant distribution network operator because the process and documentation depend on the specific installation.

  • G98: typically applies to smaller generation equipment up to 16 A per phase, approximately 3.68 kW single-phase or 11.04 kW three-phase.
  • G99: applies to larger generation installations, installations above the G98 threshold, or installations that otherwise do not meet G98 requirements.

G98 and G99 address issues such as synchronisation, anti-islanding protection, fault-level contribution and power quality. Compliance is required to ensure the PV system operates without adversely affecting the distribution network or other users.

Cable design considerations for PV systems

  • D.C. string voltage and current under design conditions.
  • Cable current rating, ambient temperature, grouping and installation method.
  • D.C. and a.c. voltage drop limits.
  • Short-circuit withstand and protective-device coordination.
  • UV exposure, outdoor routing, mechanical protection and connector suitability.
  • Grid connection requirements and inverter export limits.

For related cable calculations, see Cable Sizing, Voltage Drop, Fault Current Calculations and Solar Radiation Effects.

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