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Conductor Resistance

D.C. Resistance

CENELEC CLC/TR 50480

The d.c. resistance of cables can be estimated in accordance with CENELC technical report CLC/TR 50480 "Determination of cross-sectional area of conductors and selection of protective devices", dated February 2011.   

For a conductor:

R= ρ 20 S

where R = d.c. resistance of the cable Ω.m-1
ρ20 = electrical resistivity of conductor material at 20 °C, Ω.m
S = cross sectional area of conductor, m2 [or 1e-6 mm2]

An alternative to calculating the d.c. resistance is given by IEC 60228 "Conductor of insulated cables".  The standard has tables of maximum allowable resistance for various copper and aluminium cables.  For more details see IEC 60228 DC Resistance

Typical resistivities can be found in the Useful Tables part of the Knowledge Base.

IEC 60228 and IEC 60909-2

The standard IEC 60228 'Conductors of Insulated Cables' specifies the maximum allowable resistance for conductors.  Values given in the IEC 60228  standard are used within myCableEngineering.com.  For situations and cables not covered by IEC 60228, then resistance values are calculated using the CENELEC formulae. 

Resistance calculated above is valid for unscreened cables.  For screened (or any type of magnetic shield) cables, with the metallic screen earthed at both ends, the resistance increases as depicted in IEC 60909-9 'Short-circuit currents in three-phase a.c. systems - Part 2: Data of electrical equipment for short-circuit current calculations' table 7.   See Impedance for more details.

A.C. Resistance

The ac resistance of a conductor is always larger than the dc resistance.  The primary reasons for this are 'skin effect' and 'proximity effect', both of which are discussed in more detail below.  Calculation of the a.c. resistance is derived from equations given in IEC 60287 "Electric cables - Calculation of the current rating".  

Skin and proximity effects into account with the following formulae:

R ac =R[ 1+ γ s + γ p ]

where        
Rac  = the ac resistance of the conductor
R  = the dc resistance of the conductor
ys = a skin effect factor
yp = a proximity effect factor

While the above formulae are pretty straight forward, working out the skin and proximity effect factors is a little more involved, but still not too difficult.

Skin Effect

As the frequency of current increases, the flow of electricity tends to become more concentrated around the outside of a conductor. At very high frequencies, often hollow conductors are used primarily for this reason. At power frequencies (typically 50 or 60 Hz), while less pronounced the change in resistance due to skin effect is still noticeable.  

The skin effect factor ys is given by:

γ s = X S 4 192+0.8 X S 4    with    Xs2=8πfR107ks

where:
f    = supply frequency, Hz 
ks  = skin effect coefficient from the table below
R = the dc resistance of the conductor

Proximity Effect

Proximity effect is associated with the magnetic fields of conductors which are close together. The distribution of the magnetic field is not even but depends on the physical arrangement of the conductors.  With the flux cutting the conductors not being even, this forces the current distribution throughout the conduit to be uneven and alters the resistance.

The formulae for the proximity effect factor differs dependant on whether we are talking about two or three cores.

γp=Xp4192+0.8Xp4dcS2×2.9           

- two core cables or two single-core cables

γp=Xp4192+0.8Xp4dcs2×0.312dcs2+1.18Xp4192+0.8Xp4+0.27

    - for three core cables or three single core cables

where (for both cases):

Xp2=8πfR107kp

dc   = diameter of the conductor (mm)
s    = distance between conductor axis (mm)
kp  = proximity effect coefficient from the table below

Note:
1. for three single core with uneven spacing, s = √(s1 x s2)
2. for shaped conductors, yp is two-thirds the value calculated above, with
             dc = dx = diameter of equivalent circular conductor of same cross-sectional area (mm)
             s = (dx + t), where t is the thickness of insulation between conductors (mm)

* for s, we can gain some advantage by using the geometric spacing.  See: Geometric Mean Distance  .

Coefficient ks and kp

  ks  kp 
Copper Round stranded or solid 1 1
Round segmental 0.435 0.37
Sector-shaped 1 1
Aluminium Round stranded or solid 1 1
Round 4 segment 0.28 0.37
Round 5 segment 0.19 0.37
Round 6 segment 0.12 0.37

Temperature Adjustment

The d.c. resistance of a conductor is dependent on temperature:

R t = R 20 [ 1+ α 20 ( t20 ) ]

where Rt resistance of conductor at t °C
R20 resistance of conductor at 20 °C
t  = conductor temperature, °C
α20 = temperature coefficient of resistance of material at 20 °C

Typical temperature coefficients can be found in the Useful Tables part of the Knowledge Base.

CABLE OPERATING TEMPERATURE

At zero current the cable conductor temperature will be the same as the ambient temperature.  At the maximum sustained current rating, the cable will be at the insulation limiting temperature (typically 70 °C for thermoplastic insulation and 90 °C for thermosetting insulation).  At a current rating between these extremes, the cable temperature will be at a value between ambient and the limiting temperature.

The cable operating temperature can be found from:

t= ( I b I z ) 2 ×( T c T a )+ T a

where Ib = cable design current, A
Iz = sustained current rating of cable, A
Ta = ambient temperature, °C
Tc = conductor [insulation] limiting temperature, °C

Comments

Ei Le Dec 12, 2018 6:37 PM
Hi,

Could you explain how you derive the cable operating temperature(can't find it in IEC 60287):

t=(Ib/Iz)^2×(Tc−Ta)+Ta

I get the equation but not the parenthesis: Is Ib the maximum current the cable is designed for and Iz the actually current at any time passing through the conductor?

Why Tc - Ta?

Thanks
Steven McFadyen Dec 12, 2018 7:25 PM
Ib is the cable design current.  Iz is the sustained current capacity of the cable at the limiting insulation temperature Tc.  Ta is the ambient temperature.
Ei Le Dec 12, 2018 7:46 PM
Yes, that is what is listed on the page, still don't understand the difference between Iz and Ib.

Ib is the cable design current, and cable design current is based on the 100% load factor current which is at max temperature for the cable? So it sounds for me like Iz and Ib are the same?

Ei Le Dec 12, 2018 7:39 PM
Ok, think I got the part why (Tc - Ta), but still wondering why (Ib/Iz)?
Steven McFadyen Dec 12, 2018 8:34 PM
To further clarify Ib, it is the current at which you are trying to calculate the conductor temperature.

At Iz, the conductor will be at the insulation limiting temperature, hence Ib/Iz is related to this.
Ei Le May 11, 2019 2:05 PM
Great, thanks for clarifying :)
David Mullins May 15, 2019 10:36 PM
Is R in the Skin Effect formula the conductor radius?
Steven McFadyen May 17, 2019 2:42 PM
The d.c. resistance of the conductor.

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